Knitting
Our knitting facilities are equipped with the world's
latest and most dependable
computerized circular and flat knitting machines, including auto-stripe, semi-Jacquard and Jacquard
models. Fabric versatility is a key aspect of our business, and at Barnali, we always strive to stay
one step ahead. We manufacture a wide variety of knit fabrics, including single and double jersey,
rib, drop rib, elastane blends, interlock, pique, neps, slub, bamboo, engineered stripe, terry brush
back fleece and sweat, among others. These fabrics are made using various blends such as cotton,
cotton-poly, modal, viscose, poly-viscose, Tencel, Coolmax and many more, as specified by our
clients, all meeting high quality standards.
Currently, we have 40 circular knit and 10 flat-knit machines, operated by a highly experienced,
efficient and well-trained team.
Dyeing
Capacity: 17.3 Tons
Color expresses personality, and Barnali's dyeing and
dyeing finishing processes are
well-equipped with updated Turkish machineries. Various fabrics such as Tencel, waffle, modal,
viscose, PC, CVC, cotton, and more undergo regular dyeing. Many special treatments like cool
function and knit mercerizing are carried out in the dyeing section. All dyes and chemicals used in
the dyeing process are highly certified. A dedicated QC team ensures good quality fabrics for our
valuable buyers.
Several tests are conducted to maintain good quality:
Fabric Quality
- Dimensional stability after washing
- Appearance after washing
- Twisting / Spirality
Color & Durability
- Color fastness (washing, rubbing, water, perspiration, saliva, light, sublimation, phenolic yellowing, light with perspiration, dye transfer in storage)
- Pilling test
- pH test
Yarn Testing
- Yarn count test
- Yarn appearance test
- T.P.I (twist per inch) test
Accessories
- Button pull test
- Yarn appearance test
- T.P.I (twist per inch) test
Printing
Barnali Printing Unit
At Barnali Printing Unit, we specialize in printing high-quality designs on various T-shirt cuts. Our skilled workforce creates designs according to buyer's requirements and applies them to T-shirts. Each design is meticulously printed and tested in our own lab to ensure the absence of harmful substances in the chemicals used. Chemical tests, including Azo Free, Fastness to Wash, Fastness to Rubbing, and other lab tests, guarantee the safety and quality of our prints.
Our Barnali Printing Unit offers a wide range of printing techniques, including pigment, rubber, high-density, foil print, PU print, and glitter print. We also excel in photo prints of different qualities, such as discharge prints.
What do we print?
Barnali specializes in the art of printing, and our printing unit boasts:
- 18 printing tables, each 80 feet long
- An average daily output of 25,000 to 30,000 cutting parts
- 8 heat press machines
- 1 auto color mixing machine
- 2 bale curing machines
Experience the essence of quality printing at Barnali Printing Unit.
Embroidery
The Embroidery department at Barnali Collections Limited boasts an impressive capacity of 11,000 pieces per day. We utilize state-of-the-art machinery, including Tajima machines imported from Japan, representing some of the most advanced technology in the industry. Our department is equipped to handle various embroidery techniques, with notable design strengths including Basic, Sequin, Applique, Chenille, and Towel designs. These techniques elevate the Embroidery department of Barnali Collections to the next level.
Garments
Our company offers a diverse range of high-quality garments tailored to meet our customers' varied
needs. From comfortable everyday wear to stylish formal attire, including workwear, we cater to a
wide audience. Our products are meticulously crafted from the finest materials and created with
a keen eye for detail to ensure they adhere to our stringent standards of quality and
durability.
Our dedicated team of engineers and designers is passionate about producing garments that
consistently exceed our customers' expectations. Comprised of individuals from various backgrounds,
our team brings together unique perspectives, skills, and innovations that drive continuous
improvement (CI).
In our sewing facility, we operate 34 sewing lines equipped with 850 highly advanced,
cost-effective, and eco-friendly sewing machines. This setup allows us to achieve a production
capacity of 1.2 million garments per month.
